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eRCV MAINTENANCE

ELECTRIFICATION: MAINTENANCE

At Dennis Eagle, we believe that electric refuse collection vehicles (eRCVs) are at the heart of efficient, sustainable, and future-proofed waste management. However, we know that transitioning to eRCVs is a big commitment, so we’re here to help.

  • Maintain batteries by following charging routines, checking health and protecting them from extreme temperatures
  • Regularly update eRCV software for optimal performance and new features
  • Adhere to maintenance routines for proactive vehicle care

Below, we cover essential maintenance considerations and have set out a comprehensive troubleshooting guide so you can get the most out of your electric vehicle from day one.

KEY MAINTENANCE AREAS

BATTERY CARE

 

  • Follow recommended charging routines and avoid overcharging

  • Regularly check battery health using diagnostics tools

  • Watch for signs of wear, such as reduced range or slower charging

  • Protect batteries from extreme temperatures

  • Schedule inspections to optimise longevity and performance

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SOFTWARE UPDATES

 

  • Keep your eRCV software up to date for improved performance and reliability

  • Regularly check for updates from your manufacturer or service provider

  • Install updates promptly to benefit from the latest features and fixes

  • Always confirm compatibility before installing updates

ELECTRICAL SYSTEM INSPECTIONS

 

  • Regularly inspect wiring for wear, fraying or damage

  • Ensure connectors are secure and free from corrosion

  • Use diagnostics tools to identify electrical faults early

  • Test the vehicle’s power distribution for consistent performance

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MECHANICAL CHECKS

 

  • Inspect brakes, tyres, and suspension regularly for wear or damage

  • Ensure all moving parts are lubricated to reduce friction and extend lifespan

  • Check for unusual noises or vibrations during operation as early warning signs

  • Look for corrosion or wear on exposed components, particularly in harsh conditions

TROUBLESHOOTING GUIDE

REDUCED RANGE OR POWER

 

  • Check the battery charge level and ensure it's fully charged before operation
  • Inspect the battery for signs of wear or damage, such as swelling or leakage
  • Monitor driving habits; aggressive acceleration can drain batteries faster
  • Ensure all software updates have been applied, as outdated software can affect performance
  • Evaluate environmental factors like extreme temperatures, which can temporarily reduce battery efficiency

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UNEXPECTED ERROR CODES

 

  • Refer to the vehicle’s manual or diagnostic tool to identify the meaning of the code
  • Check for loose or damaged wiring connections in the affected system
  • Restart the vehicle to see if the error persists after a system reset
  • Keep a log of recurring error codes to share with technicians for detailed analysis
  • Schedule a professional diagnostic check if the issue cannot be resolved in-house

PERFORMANCE DIPS IN WEATHER

 

  • In cold weather, pre-condition the vehicle to warm the battery before operation
  • Avoid operating the vehicle on a low charge during extreme heat or cold
  • Store the vehicle in a temperature-controlled environment when not in use
  • Inspect tyres regularly; low pressure can impact efficiency, especially in fluctuating temperatures
  • Use manufacturer-recommended fluids suitable for the specific climate conditions

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CHARGING ISSUES

 

  • Verify the charging cable is properly connected to both the vehicle and the power source
  • Inspect the charging port for dirt or debris that might obstruct the connection
  • Check the power supply or charging station for proper functionality
  • Look for any warning lights or notifications during the charging process
  • Update vehicle firmware, as some charging issues are resolved with software updates

UNUSUAL NOISES OR VIBRATIONS

 

  • Identify whether the noise occurs during specific actions, such as braking or accelerating
  • Check mechanical components like brakes and suspension for wear or damage
  • Inspect for loose panels or fasteners that might rattle during operation
  • Lubricate moving parts as recommended in the vehicle’s maintenance manual
  • Schedule an inspection if the noise persists, as it could indicate a deeper issue

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